- Integrates with inflow twister & extruder.
- Variable speed control.
- Dancing arm for feeding yarn compensation.
- Notifies on yarn breakage.
- Robust design.
- Feeding tension adjustment during unwinding.
Extrusion Plants
Tapeline Extrusion Plant
| User friendly touch screen display with separate desk. | Hopper loader |
| All parameters and Readings will be shown on display. | Valve type screen changer with back flushing arrangement. |
| Precise denier output will be shown in display. | Melt pump with pressure transmitter device.. |
| Recipe based operating system for easy machine operating. Rope Lay | T-die with fine gauge adjustment. Quenching tank with up-down arrangement |
| Pneumatically operated transparent safety fence guard for godet rollers. | Vertical type take-off unit with 4-point suction arrangement. |
| Emergency full length foot switches parallel to the godet length for both godets. | Godet - 1 with 5nos. Pulley and pneumatically operated press roller. |
| Energy calculation for production and power cost on display screen. | Hot air Owen with double blower. Pneumatically operated press rollers & fibrillation unit. |
| 3 zone pressure transmitters for precise control & denier accuracy. | Godet - 2 with 7 nos. Pulleys. Broken yarn suction unit. Electric control panel with multi function energy meter and programmable logic control system. |
| Vector speed control system for more stretching accuracy. | Operating desk with color resistive touch screen HMI. |
| Inter locking features to avoid the damages of machine components. | |
| Shift wise daily, weekly & monthly production reports. | |
| AC drive fault alarm indication on display. | |
| Wi-Fi or LAN connectivity. | |
| Remote monitoring / remote maintenance. | |
| User access with password protection. | |
| Extra features for smooth and easy start. |
| MODEL | MPPL/EX-BR-TAPE-75 | MPPL/EX-GF-TAPE-80 | MPPL/EX-GF-TAPE-90 | MPPL/EX-GF-TAPE-110 |
|---|---|---|---|---|
| Screw Dia (mm) | 75 | 80 | 90 | 110 |
| L/D Ratio | 321 | 341 | 341 | 341 |
| Production (kg/hr) | 125 | 250 | 300 | 400 |
| Max Line Speed | 150 | 180 | 180 | 180 |
| No. of Godet Rollers | 5/7 | 5/7 | 5/7 | 5/7 |
| Power (kW) | 151.1 | 220.17 | 288.55 | 353.85 |
Danline Extrusion Plant
| User friendly touch screen display with separate desk. | Hopper loader |
| All parameters and Readings will be shown on display. | Valve type screen changer with back flushing arrangement. |
| Precise denier output will be shown in display. | Melt pump with pressure transmitter device.. |
| Denier setting can be done from the display screen. | Danline-die & head. Quenching tank with up-down arrangement. |
| Recipe based operating system for easy machine operating. | Godet - 1 with 7 nos. Pulley and pneumatically operated press roller. |
| Pneumatically operated transparent safety fence guard for godet rollers. | Hot air oven with double blower. Godet - 2 with 7 nos. Pulleys and pneumatically operated press roller. |
| Energy calculation for production and power cost on display screen. | Broken yarn suction unit. Electric control panel with multi function energy meter and programmable logic control system. |
| 3 zone pressure transmitters for precise control & denier accuracy. | Operating desk with color resistive touch screen HMI. |
| Vector speed control system for more stretching accuracy. | |
| Inter locking features to avoid the damages of machine components. | |
| Shift wise daily, weekly & monthly production reports. | |
| AC drive fault alarm indication on display. | |
| Wi-Fi or LAN connectivity. | |
| Remote monitoring / remote maintenance. | |
| User access with password protection. | |
| Extra features for smooth and easy start. |
| MODEL | MPPL/EX-BR-DAN-75 | MPPL/EX-GF-DAN-80 | MPPL/EX-GF-DAN-90 | MPPL/EX-GF-DAN-110 |
|---|---|---|---|---|
| Production (kg/hr) | 125 | 250 | 300 | 400 |
| Max Line Speed | 180 | 180 | 180 | 180 |
| No. of Godet Rollers | 7/7 | 7/7 | 7/7 | 7/7 |
| Power (kW) | 135.9 | 201.67 | 248.15 | 314 |
| Weight (kg) | 10000 | 18000 | 19000 | 20000 |
| Dimension (LxWxH) | 19.1 x 3.2 x 3.4 | 20 x 4.1 x 3.8 | 22.9 x 4.1 x 3.8 | 24.6 x 4.3 x 3.8 |
Mono Filament Extrusion Plant
| User friendly touch screen display with separate desk. | Hopper loader |
| All parameters and Readings will be shown on display. | Valve type screen changer with back flushing arrangement. |
| Precise denier output will be shown in display. | Melt pump with pressure transmitter device.. |
| Denier setting can be done from the display screen. | Monofilament-die & head. Quenching tank with up-down arrangement. |
| Recipe based operating system for easy machine operating. | Godet - 1 with 7 nos. Pulley and pneumatically operated press roller. |
| Pneumatically operated transparent safety fence guard for godet rollers. | Hot water tank with panel. Godet - 2 with 7 nos. Pulleys and pneumatically operated press roller. |
| Energy calculation for production and power cost on display screen. | Electric control panel with multi function energy meter and programmable logic control system. |
| 3 zone pressure transmitters for precise control & denier accuracy. | Operating desk with color resistive touch screen HMI. |
| Vector speed control system for more stretching accuracy. | |
| Inter locking features to avoid the damages of machine components. | |
| Shift wise daily, weekly & monthly production reports. | |
| AC drive fault alarm indication on display. | |
| Wi-Fi or LAN connectivity. | |
| Remote monitoring / remote maintenance. | |
| User access with password protection. | |
| Extra features for smooth and easy start. |
| MODEL | MPPL/EX-BR-MONO-65 | MPPL/EX-BR-MONO-75 | MPPL/EX-BR-MONO-80 | MPPL/EX-BR-MONO-90 |
|---|---|---|---|---|
| Production (kg/hr) | 70 | 125 | 225 | 275 |
| Max Line Speed | 150 | 150 | 150 | 150 |
| No. of Godet Rollers | 5/7 | 5/7 | 5/7 | 5/7 |
| Power (kW) | 29.08 | 147.75 | 194.72 | 243.25 |
| Weight (kg) | 7500 | 8950 | 16200 | 18650 |
| Dimension (LxWxH) | 18.9 x 3.2 x 3.4 | 19.1 x 3.2 x 3.4 | 20 x 4.1 x 3.8 | 22.9 x 4.1 x 3.8 |
Accumulator
Key Features
| MODEL | MPPL/ACC |
|---|---|
| Denier Range | 7,500 - 2,00,000 |
| Line Speed | 200 MPM |
| Power | 0.75 kW with AC drive |
| Yarn Storage Capacity | 1200 Mtr |
| Dimension | 9'0" x 4'9" x 5'0" |
| Weight | 490 Kg |
Bobbin Winder
Key Features
- Minimal power consumption.
- Timing belt drive.
- Reduced maintenance cost.
- Torque adjustment with electric control.
- Individual motor for each spindle.
| MODEL | MPPL/BW-300 |
|---|---|
| No. of Position | On Customer Demand |
| Denier Range | 45,000 Max |
| Winding | On Flange Bobbin |
| Motor | 0.74 kW Torque Motor |
| Winding Speed | 200 MPM |
| Package Size | 250mm Dia x 300mm L |
| Take up Capacity | 7 Kg |
| Dimension | 6'5" x 3'5" x 6'0" |
Cheese Winder CW-300
Key Features
- Low maintenance.
- Easy changing of spindles.
- Excellent finishing of package.
- AC frequency drive.
- Electric torque control.
- Precision cross winding.
- Individual motor and traverse given to each station.
- Timing belt drive used.
- MPM synchronize sensor used.
| MODEL | MPPL/CW-300 |
|---|---|
| No. of Position | On Customer Demand |
| Denier Range | 5,000 to 45,000 |
| Winding | Cross (Cheese Winding) |
| Motor | 0.75 kW Motor With AC Drive |
| Winding Speed | 300 MPM |
| Package Size | 300mm Tra x 400mm Dia |
| Take up Capacity | 25 Kg |
Jumbo Cheese Winder
Key Features
- Electric torque control.
- Precision winding.
- Online with extruder.
- Easy to operate.
- AC Frequency drive.
Cops Winder
Cops Winder is used for winding yarn onto cops with consistent tension and shape,
ideal for twisting and weaving processes.
| MODEL | MPPL/CW-100 |
|---|---|
| No. of Position | Single / Double |
| Metal Cop Size | 42.5mm ID x 46.5mm OD x 510mm Length |
| Traverse | Bi-Conical |
| Traverse Length | 400mm |
| Diameter of Package | 100mm |
| Material Weight of PE | Appx 4 Kg |
| Traverse Control | 2.2 kW |
| Maximum Line Speed | 160 MPM |
| Spindle Motor | 0.25 kW |
| Winding Tension | Adjustable |
| Spindle Winder | AC Inverter |
| Package Shape / Built Up | Control by Servo Drive |
| Machine Operation | Control Panel |
Ring Twister Machine
Key Features
- Innovative structure design with ready to use.
- High speed ring twister machine for best yarn quality.
- Higher Production.
- TPM setting by HMI display.
- S & Z twist direction by change over switch.
- Easy to operate.
- Less Noisy.
- Low power consumption.
- No vibration.
- Less maintenance cost.
| MODEL | MPR/RT |
|---|---|
| Number of Spindle | As per customer requirement |
| Ring & Gauges | 10" x 1.5" Ring and 14" Gauges |
| Ring Holder | Aluminum holder with individual oil pot provided |
| Twist Range | 20-110 |
| Direction of Twist | S & Z Direction |
| Spindle & Bolster | 24mm Dia Spindle with Bolster of 24mm Dia |
| Lift | 12" |
| Driving Pulley | 10" Dia aluminum pulley for 2 spindle drive |
| Tension Pulley | 78mm jockey pulley with tension spring system, 2 spindle drive |
| Spindle Speed | 2800 RPM |
| Ring Size | On customer demands |
| Top Rollers | Rubber coated top rollers with lifting handle |
| Roller Stand | 4 Ball bearing stand with 2 bottom rollers and 1 extra width rollers |
| Lappet | Tilting type CI body with ss hook fitted |
Ring Winder Machine
Key Features
- Common design for R to L and L to R extruder.
- Oil tray for protect to drip the oil.
- Separate electrical wiring for each position.
- Single stage structure for easy install & shift.
- Ring rail balancing by dead weight.
- Robust design structure.
- Volt meter on panel.
- Lift overruns protection.
- Double emergency switch.
- Easy to operate.
| MODEL | MPPL/ON/RW |
|---|---|
| Number of Spindle | 12 / 16 / 20 / 24 |
| Spindle Dia | 24mm |
| Ring | ID-254mm x H-38mm with hardened and hard chrome plated |
| Bolster | 24 Dia niddle roller with thrust bearing |
| Lift System | Rev-Fwd winch type with rail motion |
| Lift Motor | 0.75kW |
| Spindle Motor | 0.75 kW with brake for each spindle |
| Operation | Foot switch operated |
| Spindle Belt | Nylon flat belt |
| Spindle Speed | 2800 RPM |
| Bobbin Size | 227 Dia x 300 Tra x 24 ID |
| Winding Type | Parallel winding on flanged bobbin |
| Ring Size | On customer demand |
Rewinder 2 Station
Key Features
- Heavy duty, high speed and accuracy.
- Direct cheese packaging of different sizes 6", 8", 10" & 12" With extra cambox.
- Winding tension & fine pitch adjustment system.
- Individual 1+1 station start-stop option for better production.
- Availability of different size packages in 1+1 stations each.
- User friendly touch screen system with PLC control.
- Meter set point, AC drive fault alarm system.
- Final removal package pneumatic system.
- Wi-Fi connectivity system.
| MODEL | RW-2 |
|---|---|
| Cambox Size (Traverse) | 4" (100mm) |
| Final Package Size | 4" (100mm) - Optional 6", 8", 10" & 12" with Extra Cambox |
| Package Removal System | Pneumatic With AirGun For Individual Station |
| Take up Capacity | 10 Kg |
| Motor Power | 12 HP |
| PLC | Siemens |
| Length Counting | Includes in Display by PLC |
| Spindle Size | 300mm L x 50mm Dia |
| HMI Display | Common Display For 2 Station |
| Dimension | 4'11" x 3'4" x 4'9" |
| Weight | 450 Kg |
